Introduction of wire rope inspection market

December 26, 2012

As the manufacturer, we believe our wire rope testers could bring new businesses and create new values for your organization. With TCK wire rope testers, your clients will be able to enhance the safety of in-use wire ropes, increase production efficiency and reduce production costs.

 

As a “high risk” component of important hoisting and conveying equipments, wire rope has always been regarded as the “lifeline” in many industries. However, due to the lack of scientific and reliable inspection instruments, the safety status of in-use wire ropes is a “blind spot” in the operation of hoisting and conveying equipments.

 

Visual inspection and/or periodical rope replacement have been used to ensure wire rope safety. However, visual inspection can only find flaws on rope surface, but cannot detect internal flaws such as broken wires, corrosion, abrasion and fatigue. As for periodical rope replacement, it cannot assure the safety of in-use wire ropes, while resulting in the waste of at least 1/3 of wire ropes which leads to an increase of production cost.

 

Each year numerous accidents caused by wire rope failures happen worldwide in such industries as Mining, Ropeway, Power Plant, Elevator, Steel Mill, Shipbuilding, Cable-stayed Bridge, Ports, and Offshore Oil Fields. The loss of human life and damage to properties are shocking.

 

Introduction to TCK Cableway Wire Rope Online Automatic Inspection System

December 26, 2012

 

As a high-risk and key component of cableway equipment, wire rope is regarded as the “lifeline” for the cableway transportation. However, for a long time the rope failure accidents always lurk during the operation of wire ropes due to the lack of scientific and reliable inspection instrumentation. Management departments mostly adopt the methods of visual inspection and periodic replacement of wire ropes to ensure the safety of in-service wire ropes

However Visual inspection only detec...


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Key Features of TCK-BX Portable Wire Rope Testers

December 17, 2012

1.     High inspecting precision, sensitivity and accuracythe sensitivity of TCK Dou Sensors is 70,000 -250,000 times higher than traditional sensors; with high differentiation rate, the Dou sensor is able to inspect quantitatively all types of wire rope defects;

2.     Reliable performance: quantitative uncertainty for measuring the percentage loss of effective bearing metallic cross-sectional area (LMA) and other flaws such as broken wires, corrosion and abrasion (LF) 0. 5;

3....


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Functions of TCK-BX Portable Wire Rope Testers

December 17, 2012

1.     Quantitatively detecting both external and internal flaws such as broken wires, abrasion, corrosion, fatigue, and other defects; and correctly evaluating the inspected wire rope’s residual bearing capacity, safety coefficient and service life;

2.     Real time Sound/Light alarm function during the inspection process;

3.     Online automatic calibrating technique to ensure the accuracy of inspection results;

4.     Self-diagnosis function to ensure the system operate reliably;

5. ...


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Function Units of TCK-BX Portable Wire Rope Testers

December 17, 2012

 

1)     DC electromagnetic coils;

2)     TCK system self-diagnosis module --- automatically check the system status before inspection;

3)     TCK digital module --- AD/DA signal conversion;

4)     TCK “Eagle Eye” detecting module --- calibrating and signal extracting;

5)     TCK S/N quality module --- signal quality fidelity;

6)     TCK 128 x 128 LCD Display --- real-time display of testing results;

7)     Embedded 32-bit industrial CPU --- support 32M data recording, storing, ret...


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Technical Specifications of TCK-BX Portable Wire Rope Testers

December 17, 2012

1.      Inspection technology: weak magnetism inspection technology; Inspection Sensitivity: Amax = 5 V/G; Sensitivity modulation value: A = 2.6 V/G;

2.     Operating magnetic field strength: < 20 MT;

3.     Test rope diameter range: 1-200 mm (as defined by specific models);

4.     Testing interval differentiation rate: 0.002 m;

5.     Rope speed: Vmax = 30 m/sec; controlled rope speed range: V = 0.2-13 m/sec; safety testing rope speed: V < 2 m/sec; inspecting resolution not affected by r...


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Introduction of TCK-BX Portable Wire Rope Testers

December 17, 2012

TCK-BX portable wire rope testers adopt patented Weak Magnetism inspection technology and have been recognized as the solution to the problems of “Hidden Dangers, Waste, and Low efficiency” of wire rope use. This equipment is able to correctly evaluate the residual carrying capacity and service life of in-service wire ropes by quantitatively detecting both internal and external flaws such as broken wires, corrosion, abrasion and fatigue. With this technical breakthrough in NDT technology,...


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TCK--The Most Outstanding Enterprise With Customer Added Value Service

December 17, 2012

l  TCK invent the leading edge weak magnetic inspection technology

l  TCK Weak Magnetic Technology was listed in 2007 State Torch Project and 2008 China Production Safety Technology Research Project

l  TCK is the only high-tech enterprise qualified as post-doctoral workstation in wire  rope inspection field.

l  The China standard MT/T970-2006 “On-line Nondestructive Quantitative Inspection  Method and Determination Rule for Wire Rope/Cable” in coal mine field is based on TCK weak ma...


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TCK Wire Rope Inspection Technology Co., Ltd.

December 17, 2012

 

TCK Wire Rope Inspection Technology Co., Ltd is a High–Tech Company in researching, manufacturing, spreading and serving non-destructive inspection instruments for ferromagnetic materials. We have the most advanced “weak magnetic” core technology and all the intellectual property of this independently-developed high-tech innovation.


TCK Wire Rope non-destructive and quantitative inspection system is a successful application of the weak magnetic inspection technology in the area of ...


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Main Customers of TCK Wire Rope Inspection Technology Co., Ltd.

November 29, 2012

TCK Major International Customers
1.U.S. OTIS 2.German FOERSTER 3.Japanese Maitsubishi Heavy Industries 4.Korean KOSHA 5.Korean POSCO 6.Indonesia PT KAMBA SAMBILAN 7.U.S. Phillips Petroleum Company
8.Indonesia PT Netway Indonesia 9.The Port of Amsterdam, Netherlands 10.National Iranian Oil Company 11.MoroccoBCI Maroc 12.Hutchison Whampoa Ltd of Hong Kong 13.The Port of Kaohsiung, Taiwan
Major Domestic Mining Customers
1.Datong Coal Mine Group 2.Shanxi Coking Coal Group Company 3.Luan Mining Gr...


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