TCK Wire Rope Inspection Technology Co., Ltd.

① TCK Modular inspection device

-On-line installation and automatic operation

-Wide-space and non-contact inspection to ensure safety operation of the inspection device

-Real-time non-destructive testing for flaws when wire ropes in normal operation

-Weak magnetism sensors with high sensitivity, high stability and high responsiveness

-Suitable for all-weather indoor and outdoor working environments, with rain-proof, shock-proof, and oil-proof design.

-Routine maintenance free...

(一）TCK Modular inspection Device: Installed at the chosen location, it will automatically inspect the wire rope during normal production operation. The basic steps include the following:

      1. Magnetize the wire rope with TCK Weak Magnetic Loader to prepare it for inspection.

      2. Retrieve and send holographic signals from the target wire rope by TCK high-performance sensor unit.

（二）TCK Intelligent Data Collection & Conversion Workstation (DCCW):After receiving the or...

As a high risk component of hoisting, lifting and conveying equipments, wire rope is regarded as the “lifeline” in many industries. However, the safety of in-service wire ropes has always been the “blind spot” or “source of danger” in equipment management, because of the lack of reliable testing instrumentation. How to detect the deterioration of in-service wire ropes and ensure their safety is an urgent demand for wire rope users.

TCK Wire Rope Online Real-time Automatic Insp...

TCK-BX portable wire rope testers have been used widely in many industries, such as mining, petroleum, steel plants, heavy equipment manufacturing, ports, transportation, construction, water conservancy, resort, aerospace, and the military. Worldwide, there are over 1,000 users.

It is installed in TCK-BX portable testers and its main functions include calibrating the tester on the target rope (establishing the reference value or standard for inspecting the rope), real-time signal extracting, data storage and processing, data retrieval, memory management and equipment self-diagnosis.  

2.     TCK Wire Rope Quantitative Inspection System V3.0 (Upper Computer)

Its main functions include testing data ...

1.     High inspecting precision, sensitivity and accuracy：the sensitivity of TCK Dou Sensors is 70,000 -250,000 times higher than traditional sensors; with high differentiation rate, the Dou sensor is able to inspect quantitatively all types of wire rope defects;

2.     Reliable performance: quantitative uncertainty for measuring the percentage loss of effective bearing metallic cross-sectional area (LMA) and other flaws such as broken wires, corrosion and abrasion (LF) ＜ 0. 5％;

3....

1.     Trigger type self-unlocking device, which quickly unlock the tester from the rope in emergency situation to ensure the safety of the inspectors and the equipment;

2.     Easy for operation because of simple instrument keyboard setting, rolling linear logic interface switch, indicative man-machine conversation, and embedded intelligent program operation;

3.     As soon as an inspection is completed, the inspectors can check the inspection data, flaw curves, analysis report, and numeri...

1.     Quantitatively detecting both external and internal flaws such as broken wires, abrasion, corrosion, fatigue, and other defects; and correctly evaluating the inspected wire rope’s residual bearing capacity, safety coefficient and service life;

2.     Real time Sound/Light alarm function during the inspection process;

3.     Online automatic calibrating technique to ensure the accuracy of inspection results;

4.     Self-diagnosis function to ensure the system operate reliably;

5. ...