Functions of TCK-BX Portable Wire Rope Testers

November 29, 2012

1.      Quantitatively detecting both external and internal flaws such as broken wires, abrasion, corrosion, fatigue, and other defects; and correctly evaluating the inspected wire rope’s residual bearing capacity, safety coefficient and service life;

2.      Real time Sound/Light alarm function during the inspection process;

3.      Online automatic calibrating technique to ensure the accuracy of inspection results;

4.      Self-diagnosis function to ensure the system operate reliably;

5.      Quantitatively calculate broken wires in one lay length or 6D/30D length and rope diameter reduction;

6.      Integrated design of testing instrument and meters, with no need for external power supply and cable connection;

7.      With a working space of 20-30 mm between the testing heads and the wire rope surface and the opposite motion mode of the guide wheels and wire rope, TCK portable rope testers have exceptional passing capability, which is not affected by broken wires, rope deformation, oil sludge, dirt and other factors, and capable of inspecting under any working conditions;

8.      During inspection, the tester’s inner bush will not rub against the wire rope directly and intensively; and it is designed for permanent use, with no need to replace or maintain.

9.      Trigger type self-unlocking device, which quickly unlock the tester from the rope in emergency situation to ensure the safety of the inspectors and the equipment;

10.   Easy for operation because of simple instrument keyboard setting, rolling linear logic interface switch, indicative man-machine conversation, and embedded intelligent program operation;

11.   As soon as an inspection is completed, the inspectors can check the inspection data, flaw curves, analysis report, and numerical inspection result on the tester’s LCD screen; if the tester is connected to a printer, a formal test report can be printed out;

12.   High performance rechargeable Lithium Polymer battery unit;

13.   Testing head employs high strength, insulated anti-corrosive material to prevent electricity leakage, short circuit, and electric shock by lightning;

14.   Quantitative inspection methods and evaluation rules meet the requirements prescribed in MT/T970-2005 Non-destructive and Quantitative Inspection Methods and Evaluation Rules for Wire Rope and other industries’ standards and requirements;

15.   The instrument is CE certified and has no electromagnetic pollution; it does not interfere with the normal operation of other electronic and communication equipments in the work locale;

16.   Water, dust, oil and moisture proof.

 

 

Key words: Wire rope inspection, wire rope test, wire rope defect, wire rope safety, wire ropewire rope NDT;  Conveyor belt inspection;  Conveyor belt NDT Conveyor belt testingsteel cable inspection/testing; steel cable NDT, steel wire inspection/testing         

          

 

Max Wang   

 TCK Wire Rope Inspection Technology Co., Ltd.   

 Tel86-379-6511-2821 

 Email: maxwang@tck-cn.com 

 http://www.tck-cn.com/en/index.htm

 

Key Features of TCK-BX Portable Wire Rope Testers

November 29, 2012

 

1. High inspecting precision, sensitivity and accuracythe sensitivity of TCK Dou Sensors is 70,000 -250,000 times higher than traditional sensors; with high differentiation rate, the Dou sensor is able to inspect quantitatively all types of wire rope defects; 

2. Reliable performance: quantitative uncertainty for measuring the percentage loss of effective bearing metallic cross-sectional area (LMA) and other flaws such as broken wires, corrosion and abrasion (LF) 0. 5; 

3. Hi...


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Technical Specifications

November 29, 2012

 

1. Inspection technology: weak magnetism inspection technology;

2. Inspection Sensitivity: Amax = 5 V/G; Sensitivity modulation value: A = 2.6 V/G;

3. Operating magnetic field strength: < 20 MT;

4. Test rope diameter range: 2-200 mm (as defined by specific models);

5. Testing interval differentiation rate: 0.01 m;

6. Rope speed: Vmax = 30 m/sec; controlled rope speed range: V = 0.2-13 m/sec; safety testing rope speed: V < 2 

. m/sec; inspecting resolution not affected by rope s...


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Wire rope inspection technology of TCK Wire Rope Inspection Technology Co., Ltd.

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The innovative TCK technology provides reliable technical foundation for making the standards of wire rope inspection. TCK takes an active part in drafting China's Coal Industry Professional Standard (MT/T970-2005): Wire Rope Non-destructive Quantitative in-service Inspection Methods and Assessment Rules, which was issued by the National Development and Reform Commission of China on January 17, 2006 and is to be carried out on July 1, 2006.This is not only China's first wire rope in...


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Introduction to TCK Cableway Wire Rope Online Automatic Inspection System

November 22, 2012

 

As a high-risk and key component of cableway equipment, wire rope is regarded as the “lifeline” for the cableway transportation. However, for a long time the rope failure accidents always lurk during the operation of wire ropes due to the lack of scientific and reliable inspection instrumentation. Management departments mostly adopt the methods of visual inspection and periodic replacement of wire ropes to ensure the safety of in-service wire ropes

However Visual inspection only detec...


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Cost-effectiveness analysis report of research project for TCK Real-time Online Automatic Inspection System for Conveyor Belts

November 22, 2012

 

It will cause very serious belt breakage accidents during the transportation in coal roadway due to all kinds of hidden defects such as splice twitch, broken cord, and serious corrosion…etc. To effectively solve this type of potential security risks, we have started the joint research and development of the “Steel Cord Conveyor Belt Real-time Monitoring System” from 2008 with TCK Wire Rope Inspection Technology Co., Ltd with a totally RMB798,000.00. In April 2009, the system has been...


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Case study 2 of TCK wire rope online inspection system

November 22, 2012

 

Using safe Hi-Tech technology to solve operation hazards and eliminate major causes of danger is not only the input, but also huge outcomes: it does not only ensure safety, but also increase benefits of enterprise. The project of wire rope online automatic inspection approved by State Admission of Work Safety provides an example for mining, ports, metallurgy and other industries.

In order to eliminate safety hazards of hoisting wire ropes, Fengfeng Group invested 1.68 millio...


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Case study of TCK wire rope inspection system

November 22, 2012

 

Days ago Datong Coal Mining Group equipped TCK Online Real-time Automatic Inspection Systems at its 25 pairs of main mines, it is the first time that large coal mining group created new mode of hoisting wire rope online inspection management in the world which marks wire rope safety management turned to a new page.

Safety management of hoisting wire rope has been a big problem for Datong Coal Mining Group. For solving this problem Datong Coal Mining Group keep seeking for scientific wire ro...

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Analysis Software for TCK wire rope inspection/monitoring system

November 22, 2012
 

  TCK wire rope online Real-time automatic inspection system, adopted professional computer-controlled applications, achieved unattended, automatic inspection, automatic data integration, automatic generating inspection reports and other systematic functions. According to industry-based monitoring and management approach, the system possesses the powerful functions, such as data form / defect curves / statistic charts multiple presetting, underground data calculating, automatic building ...


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Product Features of TCK wire rope monitoring system

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1.    Modular components such as TCK weak magnetism sensors, high-capacity data collecting system and other accessories are already produced in mass quantity.

2.    Proven leading technology and high inspection accuracy

It makes possible to integrate wire rope online inspection and routine equipment management by combining quantitative inspection NDT technology with remote network communication technology. The inspection result is accurate and of high reference value. This makes wire rope ...


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