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Introduction of wire rope inspection market

Posted by TCKmaxwang on Wednesday, December 26, 2012,

As the manufacturer, we believe our wire rope testers could bring new businesses and create new values for your organization. With TCK wire rope testers, your clients will be able to enhance the safety of in-use wire ropes, increase production efficiency and reduce production costs.

 

As a “high risk” component of important hoisting and conveying equipments, wire rope has always been regarded as the “lifeline” in many industries. However, due to the lack of scientific and reliable i...


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Introduction to TCK Cableway Wire Rope Online Automatic Inspection System

Posted by TCKmaxwang on Wednesday, December 26, 2012,

 

As a high-risk and key component of cableway equipment, wire rope is regarded as the “lifeline” for the cableway transportation. However, for a long time the rope failure accidents always lurk during the operation of wire ropes due to the lack of scientific and reliable inspection instrumentation. Management departments mostly adopt the methods of visual inspection and periodic replacement of wire ropes to ensure the safety of in-service wire ropes

However Visual inspection only detec...


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Key Features of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Monday, December 17, 2012,

1.     High inspecting precision, sensitivity and accuracythe sensitivity of TCK Dou Sensors is 70,000 -250,000 times higher than traditional sensors; with high differentiation rate, the Dou sensor is able to inspect quantitatively all types of wire rope defects;

2.     Reliable performance: quantitative uncertainty for measuring the percentage loss of effective bearing metallic cross-sectional area (LMA) and other flaws such as broken wires, corrosion and abrasion (LF) 0. 5;

3....


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Functions of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Monday, December 17, 2012,

1.     Quantitatively detecting both external and internal flaws such as broken wires, abrasion, corrosion, fatigue, and other defects; and correctly evaluating the inspected wire rope’s residual bearing capacity, safety coefficient and service life;

2.     Real time Sound/Light alarm function during the inspection process;

3.     Online automatic calibrating technique to ensure the accuracy of inspection results;

4.     Self-diagnosis function to ensure the system operate reliably;

5. ...


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Function Units of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Monday, December 17, 2012,

 

1)     DC electromagnetic coils;

2)     TCK system self-diagnosis module --- automatically check the system status before inspection;

3)     TCK digital module --- AD/DA signal conversion;

4)     TCK “Eagle Eye” detecting module --- calibrating and signal extracting;

5)     TCK S/N quality module --- signal quality fidelity;

6)     TCK 128 x 128 LCD Display --- real-time display of testing results;

7)     Embedded 32-bit industrial CPU --- support 32M data recording, storing, ret...


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Technical Specifications of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Monday, December 17, 2012,

1.      Inspection technology: weak magnetism inspection technology; Inspection Sensitivity: Amax = 5 V/G; Sensitivity modulation value: A = 2.6 V/G;

2.     Operating magnetic field strength: < 20 MT;

3.     Test rope diameter range: 1-200 mm (as defined by specific models);

4.     Testing interval differentiation rate: 0.002 m;

5.     Rope speed: Vmax = 30 m/sec; controlled rope speed range: V = 0.2-13 m/sec; safety testing rope speed: V < 2 m/sec; inspecting resolution not affected by r...


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Introduction of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Monday, December 17, 2012,

TCK-BX portable wire rope testers adopt patented Weak Magnetism inspection technology and have been recognized as the solution to the problems of “Hidden Dangers, Waste, and Low efficiency” of wire rope use. This equipment is able to correctly evaluate the residual carrying capacity and service life of in-service wire ropes by quantitatively detecting both internal and external flaws such as broken wires, corrosion, abrasion and fatigue. With this technical breakthrough in NDT technology,...


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TCK--The Most Outstanding Enterprise With Customer Added Value Service

Posted by TCKmaxwang on Monday, December 17, 2012,

l  TCK invent the leading edge weak magnetic inspection technology

l  TCK Weak Magnetic Technology was listed in 2007 State Torch Project and 2008 China Production Safety Technology Research Project

l  TCK is the only high-tech enterprise qualified as post-doctoral workstation in wire  rope inspection field.

l  The China standard MT/T970-2006 “On-line Nondestructive Quantitative Inspection  Method and Determination Rule for Wire Rope/Cable” in coal mine field is based on TCK weak ma...


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TCK Wire Rope Inspection Technology Co., Ltd.

Posted by TCKmaxwang on Monday, December 17, 2012,

 

TCK Wire Rope Inspection Technology Co., Ltd is a High–Tech Company in researching, manufacturing, spreading and serving non-destructive inspection instruments for ferromagnetic materials. We have the most advanced “weak magnetic” core technology and all the intellectual property of this independently-developed high-tech innovation.


TCK Wire Rope non-destructive and quantitative inspection system is a successful application of the weak magnetic inspection technology in the area of ...


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Main Customers of TCK Wire Rope Inspection Technology Co., Ltd.

Posted by TCKmaxwang on Thursday, November 29, 2012,

TCK Major International Customers
1.U.S. OTIS 2.German FOERSTER 3.Japanese Maitsubishi Heavy Industries 4.Korean KOSHA 5.Korean POSCO 6.Indonesia PT KAMBA SAMBILAN 7.U.S. Phillips Petroleum Company
8.Indonesia PT Netway Indonesia 9.The Port of Amsterdam, Netherlands 10.National Iranian Oil Company 11.MoroccoBCI Maroc 12.Hutchison Whampoa Ltd of Hong Kong 13.The Port of Kaohsiung, Taiwan
Major Domestic Mining Customers
1.Datong Coal Mine Group 2.Shanxi Coking Coal Group Company 3.Luan Mining Gr...


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Functions of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Thursday, November 29, 2012,

1.      Quantitatively detecting both external and internal flaws such as broken wires, abrasion, corrosion, fatigue, and other defects; and correctly evaluating the inspected wire rope’s residual bearing capacity, safety coefficient and service life;

2.      Real time Sound/Light alarm function during the inspection process;

3.      Online automatic calibrating technique to ensure the accuracy of inspection results;

4.      Self-diagnosis function to ensure the system operate reliably;

...


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Key Features of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Thursday, November 29, 2012,

 

1. High inspecting precision, sensitivity and accuracythe sensitivity of TCK Dou Sensors is 70,000 -250,000 times higher than traditional sensors; with high differentiation rate, the Dou sensor is able to inspect quantitatively all types of wire rope defects; 

2. Reliable performance: quantitative uncertainty for measuring the percentage loss of effective bearing metallic cross-sectional area (LMA) and other flaws such as broken wires, corrosion and abrasion (LF) 0. 5; 

3. Hi...


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Technical Specifications

Posted by TCKmaxwang on Thursday, November 29, 2012,

 

1. Inspection technology: weak magnetism inspection technology;

2. Inspection Sensitivity: Amax = 5 V/G; Sensitivity modulation value: A = 2.6 V/G;

3. Operating magnetic field strength: < 20 MT;

4. Test rope diameter range: 2-200 mm (as defined by specific models);

5. Testing interval differentiation rate: 0.01 m;

6. Rope speed: Vmax = 30 m/sec; controlled rope speed range: V = 0.2-13 m/sec; safety testing rope speed: V < 2 

. m/sec; inspecting resolution not affected by rope s...


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Wire rope inspection technology of TCK Wire Rope Inspection Technology Co., Ltd.

Posted by TCKmaxwang on Thursday, November 29, 2012,

The innovative TCK technology provides reliable technical foundation for making the standards of wire rope inspection. TCK takes an active part in drafting China's Coal Industry Professional Standard (MT/T970-2005): Wire Rope Non-destructive Quantitative in-service Inspection Methods and Assessment Rules, which was issued by the National Development and Reform Commission of China on January 17, 2006 and is to be carried out on July 1, 2006.This is not only China's first wire rope in...


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Introduction to TCK Cableway Wire Rope Online Automatic Inspection System

Posted by TCKmaxwang on Thursday, November 22, 2012,

 

As a high-risk and key component of cableway equipment, wire rope is regarded as the “lifeline” for the cableway transportation. However, for a long time the rope failure accidents always lurk during the operation of wire ropes due to the lack of scientific and reliable inspection instrumentation. Management departments mostly adopt the methods of visual inspection and periodic replacement of wire ropes to ensure the safety of in-service wire ropes

However Visual inspection only detec...


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Cost-effectiveness analysis report of research project for TCK Real-time Online Automatic Inspection System for Conveyor Belts

Posted by TCKmaxwang on Thursday, November 22, 2012,

 

It will cause very serious belt breakage accidents during the transportation in coal roadway due to all kinds of hidden defects such as splice twitch, broken cord, and serious corrosion…etc. To effectively solve this type of potential security risks, we have started the joint research and development of the “Steel Cord Conveyor Belt Real-time Monitoring System” from 2008 with TCK Wire Rope Inspection Technology Co., Ltd with a totally RMB798,000.00. In April 2009, the system has been...


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Case study 2 of TCK wire rope online inspection system

Posted by TCKmaxwang on Thursday, November 22, 2012,

 

Using safe Hi-Tech technology to solve operation hazards and eliminate major causes of danger is not only the input, but also huge outcomes: it does not only ensure safety, but also increase benefits of enterprise. The project of wire rope online automatic inspection approved by State Admission of Work Safety provides an example for mining, ports, metallurgy and other industries.

In order to eliminate safety hazards of hoisting wire ropes, Fengfeng Group invested 1.68 millio...


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Case study of TCK wire rope inspection system

Posted by TCKmaxwang on Thursday, November 22, 2012,

 

Days ago Datong Coal Mining Group equipped TCK Online Real-time Automatic Inspection Systems at its 25 pairs of main mines, it is the first time that large coal mining group created new mode of hoisting wire rope online inspection management in the world which marks wire rope safety management turned to a new page.

Safety management of hoisting wire rope has been a big problem for Datong Coal Mining Group. For solving this problem Datong Coal Mining Group keep seeking for scientific wire ro...

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Analysis Software for TCK wire rope inspection/monitoring system

Posted by TCKmaxwang on Thursday, November 22, 2012,
 

  TCK wire rope online Real-time automatic inspection system, adopted professional computer-controlled applications, achieved unattended, automatic inspection, automatic data integration, automatic generating inspection reports and other systematic functions. According to industry-based monitoring and management approach, the system possesses the powerful functions, such as data form / defect curves / statistic charts multiple presetting, underground data calculating, automatic building ...


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Product Features of TCK wire rope monitoring system

Posted by TCKmaxwang on Thursday, November 22, 2012,

1.    Modular components such as TCK weak magnetism sensors, high-capacity data collecting system and other accessories are already produced in mass quantity.

2.    Proven leading technology and high inspection accuracy

It makes possible to integrate wire rope online inspection and routine equipment management by combining quantitative inspection NDT technology with remote network communication technology. The inspection result is accurate and of high reference value. This makes wire rope ...


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Technical Parameters of TCK wire rope monitoring system

Posted by TCKmaxwang on Wednesday, November 21, 2012,

System Default Parameters

1. Sensitivity >1.5V/mT

2. Sampling frequency response:  ≤8kHz

3. System working voltageAC220V±10%explosion-proof)、AC127V±10%explosion-proof

4. System rated power capability <200W

System Performance Parameters

5. Positioning inspection resolution 1mm

6. Uncertainty rate of quantitative inspection (P):<1%

7. Maximum value of vibration range of wire ropeL=Inner diameter of testing head-diameter of wire rope...


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TCK wire rope monitoring system configuration

Posted by TCKmaxwang on Wednesday, November 21, 2012,

 

TCK Modular inspection device

-On-line installation and automatic operation

-Wide-space and non-contact inspection to ensure safety operation of the inspection device

-Real-time non-destructive testing for flaws when wire ropes in normal operation

-Weak magnetism sensors with high sensitivity, high stability and high responsiveness

-Suitable for all-weather indoor and outdoor working environments, with rain-proof, shock-proof, and oil-proof design.

-Routine maintenance free...


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working process of TCK wire rope monitoring system

Posted by TCKmaxwang on Wednesday, November 21, 2012,

(一)TCK Modular inspection Device: Installed at the chosen location, it will automatically inspect the wire rope during normal production operation. The basic steps include the following:

      1. Magnetize the wire rope with TCK Weak Magnetic Loader to prepare it for inspection.

      2. Retrieve and send holographic signals from the target wire rope by TCK high-performance sensor unit.

 

(二)TCK Intelligent Data Collection & Conversion Workstation (DCCW):After receiving the or...


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Introduction of TCK Wire Rope Online Real-time Automatic Inspection System

Posted by TCKmaxwang on Wednesday, November 21, 2012,

As a high risk component of hoisting, lifting and conveying equipments, wire rope is regarded as the “lifeline” in many industries. However, the safety of in-service wire ropes has always been the “blind spot” or “source of danger” in equipment management, because of the lack of reliable testing instrumentation. How to detect the deterioration of in-service wire ropes and ensure their safety is an urgent demand for wire rope users.

TCK Wire Rope Online Real-time Automatic Insp...


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Applications of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Wednesday, November 7, 2012,

TCK-BX portable wire rope testers have been used widely in many industries, such as mining, petroleum, steel plants, heavy equipment manufacturing, ports, transportation, construction, water conservancy, resort, aerospace, and the military. Worldwide, there are over 1,000 users.


     
 
     
 


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Analysis Software and Test Report

Posted by TCKmaxwang on Wednesday, November 7, 2012,

1.     TCK (Lower Computer) Embedded Inspection Software V 1.2

It is installed in TCK-BX portable testers and its main functions include calibrating the tester on the target rope (establishing the reference value or standard for inspecting the rope), real-time signal extracting, data storage and processing, data retrieval, memory management and equipment self-diagnosis.  

 

2.     TCK Wire Rope Quantitative Inspection System V3.0 (Upper Computer)

Its main functions include testing data ...


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Key Features of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Wednesday, November 7, 2012,

1.     High inspecting precision, sensitivity and accuracythe sensitivity of TCK Dou Sensors is 70,000 -250,000 times higher than traditional sensors; with high differentiation rate, the Dou sensor is able to inspect quantitatively all types of wire rope defects;

2.     Reliable performance: quantitative uncertainty for measuring the percentage loss of effective bearing metallic cross-sectional area (LMA) and other flaws such as broken wires, corrosion and abrasion (LF) 0. 5;

3....


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Functions of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Wednesday, November 7, 2012,

1.     Trigger type self-unlocking device, which quickly unlock the tester from the rope in emergency situation to ensure the safety of the inspectors and the equipment;

2.     Easy for operation because of simple instrument keyboard setting, rolling linear logic interface switch, indicative man-machine conversation, and embedded intelligent program operation;

3.     As soon as an inspection is completed, the inspectors can check the inspection data, flaw curves, analysis report, and numeri...


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Functions of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Wednesday, November 7, 2012,

1.     Quantitatively detecting both external and internal flaws such as broken wires, abrasion, corrosion, fatigue, and other defects; and correctly evaluating the inspected wire rope’s residual bearing capacity, safety coefficient and service life;

2.     Real time Sound/Light alarm function during the inspection process;

3.     Online automatic calibrating technique to ensure the accuracy of inspection results;

4.     Self-diagnosis function to ensure the system operate reliably;

5. ...


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Portable Rope Tester System Configuration

Posted by TCKmaxwang on Wednesday, November 7, 2012,
DC electromagnetic coils;
TCK system self-diagnosis module --- automatically check the system status before inspection;
TCK digital module --- AD/DA signal conversion;
TCK “Eagle Eye” detecting module --- calibrating and signal extracting;
TCK S/N quality module --- signal quality fidelity;
TCK 128 x 128 LCD Display --- real-time display of testing results;
Embedded 32-bit industrial CPU --- support 32M data recording, storing, ret...

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Mechanical Structure Of Portable Wire Rope Tester

Posted by TCKmaxwang on Wednesday, November 7, 2012,
 
TCK-BX portable wire rope testers come with auto-unlocking device, which can self-unlock from the wire rope in emergency situation. The protective caps avoid oil sludge splattering, and the guide wheels at both ends of the tester keep the target wire rope in the center of the tester and also act as buffers for the bouncing and vibration of the wire rope.

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Structure and Components

Posted by TCKmaxwang on Wednesday, November 7, 2012,

1.    Configuration of TCK-BX Portable Wire Rope Testers (standard model)

...

Components of TCK-BX Series Rope Testers

Dimension (mm)

Weight(㎏)

1.       TCK-BX wire rope tester unit

520×265×360

11

2.       TCK-RC weak magnetic loader

268×175×195

2.3

3.       Dedicated charger

 

0.1

4.       Special tools

 

0.055

5.       User manual, program software disc and data cable

 

 

6.       EVA sponge protective liner


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Technical Specifications wire rope tester

Posted by TCKmaxwang on Wednesday, November 7, 2012,

1.            Inspection technology: weak magnetism inspection technology;

2.               Inspection Sensitivity: Amax = 5 V/G; Sensitivity modulation value: A = 2.6 V/G;

3.     Operating magnetic field strength: < 20 MT;

4.     Test rope diameter range: 1-200 mm (as defined by specific models);

5.     Testing interval differentiation rate: 0.002 m;

6.     Rope speed: Vmax = 30 m/sec; controlled rope speed range: V = 0.2-13 m/sec; safety testing rope speed: V < 2 m/sec; inspecting reso...


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Models and Inspecting Range

Posted by TCKmaxwang on Wednesday, November 7, 2012,

I.   

Type

Model

Inspection Range

(Rope Diameter mm)

 

Standard

TCK-BX30 (B)

2-16

TCK-BX40 (B)

10-26

TCK-BX55 (B)

18-42

TCK-BX65 (B)

28-54

Advanced

TCK-ZN3060

30-60

TCK-ZN0636

6-38

Customized

TCK-BX80 (T)

60

 


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Introduction of TCK-BX Portable Wire Rope Testers

Posted by TCKmaxwang on Wednesday, November 7, 2012,

TCK-BX portable wire rope testers adopt patented Weak Magnetism inspection technology and have been recognized as the solution to the problems of “Hidden Dangers, Waste, and Low efficiency” of wire rope use. This equipment is able to correctly evaluate the residual carrying capacity and service life of in-service wire ropes by quantitatively detecting both internal and external flaws such as broken wires, corrosion, abrasion and fatigue. With this technical breakthrough in NDT technolog...


Continue reading ...
 

TCK Could help our customers to meet the value:

Posted by TCKmaxwang on Friday, November 2, 2012,

1.Important wire rope will always be under a controlled and safe testing condition in operation process, which will avoid the rope failure accidents fundamentally and ensure the safety of production.
2.Combining the production process and inspection process into one, which will reduce one process, increase effective operation time and enhance the productivity.
3.Reducing the idling energy consumption of equipment specifically for testing wire rope, and effect of energy saving is obvio...

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Technical Features of TCK Wire Rope NDT Inspection Technologies(Part I)

Posted by TCKmaxwang on Saturday, July 18, 2009,

Technical Features of TCK technology

 

 


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